Yardney Water Filtration Systems is actually a manufacturer water filtration equipment for your agricultural, food, municipal and HVAC industries. Inside the 1960s, the organization developed equipment to enable farmers in the rich growing regions of Southern California to remove sand, silt, grit, algae and other contaminants from the water supply. Up to now, wire strippers has created a lot more than 100,000 standard and custom engineered water filtration systems due to its various customers.
Production of these systems starts by manufacturing three- to four-foot diameter pressure vessels from steel or steel, with holes in order to connect pipes that may move water through the filtration unit. Several pipes with holes needs to be cut before every one of the pieces might be welded together and after that painted.
Chris Phillips, vice president and general manager in the Riverside, California-based company, says Yardney realizes its manufacturing processes should be as efficient since the water filtration systems it creates.
Recently, the corporation determined its existing plasma pipe cutting machine wasn’t giving the requisite throughput or cut quality. It had two major shortfalls. First, there wasn’t a simple way to load and unload pipes into and out of the machine, which caused a production bottleneck. Second, it left a considerable amount of slag that must be manually ground off of the pipes ahead of welding operations. Furthermore, the equipment was experiencing increasingly frequent mechanical and electrical issues, leading to high service costs and downtime.
Yardney considered various CNC plasma pipe-cutting options, ultimately choosing two Roto Hornet 1000 machines from Retro Systems with QuickPipe parametric pipe-cutting software, Hypertherm Maxpro200 air and oxygen plasma systems, and pneumatic pipe-handling systems.
The machines offered a number of advantages across the previous equipment. The Maxpro200 plasma cutting system, when together with the Roto Hornet’s improved motion control, leaves behind virtually no slag. This minimizes the amount of manual grinding necessary to prepare pipes for subsequent welding operations. Positioning speed is 1,200 ipm in comparison with 100 ipm with the previous equipment. Plus, an efficient fume extraction system captures smoke at the purpose of the cut thus it fails to contaminate the shop-keeping the business in compliance with California Air Quality Management District regulations.
Every one of these features have made it possible for Yardney to generate an extensive assortment of pneumatic wire strippers inside an efficient timeframe. Some cuts, like pipe notch cuts that could have got four hours together with the old system, are now carried out only 5 minutes.
Programming is simpler compared to previous equipment’s DOS-based software, too. The QuickPipe parametric CAM software with graphical user interface (GUI) enables the consumer to configure various end types and intersection types to get cut, including straight, miter, cope, slotted and branch cuts. The last equipment didn’t offer several cut shapes, so some shapes must be cut manually. To program a whole new job, the person selects a pipe diameter and wall thickness, defines the “end 1” and “end 2” cuts (for each and every pipe end), and defines any intersecting pipes per their location and orientation. NC code is automatically made from that information.
The company also learned that Retro Systems’ pneumatic pipe-handling system enabled operators to quickly and safely load and unload pipe to maximize production. Staging racks 04dexspky full-length pipe and cut parts. Instead of loading only one pipe at a time, the company can load a bundle of 5 to 6 pieces at once. Pneumatically adjustable steel wheels improved pipe-handling efficiency and provided the versatility to handle pipe including 1 to 14 inches in diameter while extracting smoke from the chuck.
Mr. Phillips is satisfied with the rewards this tape binding machine offers. He strongly advocates making the effort to gauge one’s current manufacturing processes in light of changing technology. “You have to get your small business to remain profitable,” Mr. Phillips says. “We’ve been doing that within the last 50 years, and we intend to utilize that strategy to stay in business for quite some time to come.”